News > How Does A Sewing Factory Work

The sewing factories are where materials become the clothes we wear. Beyond the creative process, a key factor in realising the concept is the flawless integration of equipment including clothing inspection machines, sewing machine stands, band knife machines, and sewing chairs. We shall examine the inner workings of a sewing factory in this investigation, focusing on the vital inspection devices that guarantee the excellence and calibre of the finished product.

 

How Does a Sewing Factory Work:

 

Here are some steps to streamline operations in a sewing factory:

 

Design and Pattern Making:

 

• Conceptualising designs is where fashion designers start while making clothing.
• Professional pattern makers then convert these designs into exact templates known as patterns.
• Patterns direct the next steps of the production process by acting as the blueprints for cutting fabric pieces.

 

Fabric Cutting:

 

• Accurate and effective production depends on the fabric-cutting step.
• The band knife machines accurately cut fabric pieces, following the predetermined patterns.
• Depending on the kind of cloth, its thickness, and the particular needs of the garment being made, several machines could be used: band knife machine, straight knife machine, rotary knife machine or CNC XY cutting machine.

 

Sewing:

 

• Using industrial sewing machines, skilled seamstresses and sewing machine operators take control at this point.
• Sewing machine supports (legs), such as those offered by REXEL, are essential for giving users a sturdy and comfortable work surface and guaranteeing maximum accuracy and efficiency.

 

Quality Inspection:

 

• Clothes inspection equipment is used to keep the emphasis on quality.
• Before the clothes continue on the production line, defects found during inspection are fixed.

 

Finishing, Packaging, and Distribution:

 

• Clothes proceed to the finishing department after passing the quality inspection.
• Here, the garment finishing involves the addition of extra components like buttons, zippers, and decorative elements.
• The final items are ironed, pressed, and altered as needed to fit the required measurements.
• Following compliance with quality standards, the clothing is painstakingly packaged before being distributed. The clothes are folded, tagged, and labeled during this process to get them ready for delivery to stores or customers.

 

Machines Required for Smooth Functioning of a Sewing Factory

 

Band Knife Machines:

 

These machines from REXEL, the backbone of accurate fabric cutting, exhibit unmatched efficiency in meeting a variety of industry needs:

 

• BAND KNIFE MACHINE R1000:

This powerhouse machine ensures efficient and precise multi-layer fabric cutting.

 

• BAND KNIFE MACHINE R1250:

 

It excels in cutting fabrics of of bigger size e.g. for winter clothing.

 

• BAND KNIFE MACHINE R500:

 

Is a small machine, best suited for small clothing like children clothing or pet clothing where precise cut of small elements is important.

 

Industrial Sewing Machine Stands:

 

Here are some different types of sewing machine stands to support the efficiency of sewing machines -

 

• INDUSTRIAL SEWING MACHINE STAND REX-1:

 

Is mostly used for light machines like JUKI DDL 8700 or Duerkopp Adler 261.

 

• INDUSTRIAL FEED OFF THE ARM STAND REX-8:

 

It facilitates accurate stitching, particularly for clothes with intricate detailing. Mostly used for feed of arm machines like GLOBAL FOA series or WF series.

 

• INDUSTRIAL SEWING MACHINE STAND REX-10:

 

It provides a comfy and efficient workspace for operators while using industrial sewing machines. Mostly used for super heavy machines like Brother NEXIO BAS lub RH, JUKI AMS or MEB.

 

• INDUSTRIAL SEWING MACHINE STAND HDP-1EK-R:

 

The HDP-1EK-R stand's height adjustment feature allows users to personalise their workstations and maximize comfort and productivity. Used in special machines like Dürkopp Adler 969, 869, 669; TYPICAL GC2603; JUKI MS-3580 Series, etc.

 

Sewing Machine Chairs:

 

For sewing machine operators, comfort is essential, and REXEL offers a range of industrial chairs designed for extended use in a manufacturing environment:

 

• INDUSTRIAL UPHOLSTERED ROTARY CHAIR KT-1:

 

The KT-1 blends comfort and utility with a rotating design that makes it simple to access various workstation areas.

 

• INDUSTRIAL PLYWOOD ROTARY CHAIR KT-2:

 

Due to its plywood construction, the KT-2 is a great option for people who want style without sacrificing functionality because it is both durable and stylish.

 

• INDUSTRIAL UPHOLSTERED CHAIR GAS CYLINDER KT-3:

 

With its gas cylinder height adjustment feature, the KT-3 meets a range of requirements and provides comfortable seating for long work hours.

• INDUSTRIAL PLYWOOD ROTARY CHAIR GAS CYLINDER KT-4:

 

With the smooth integration of plywood style and gas cylinder flexibility, the KT-4 offers users a cozy and supportive chair that is ideal for extended sewing sessions.

 

Clothing Inspection Machines:

 

At the end of the manufacturing process, garment inspection machines carefully check every item of clothing for flaws. These devices use sophisticated cameras and sensors to identify flaws in the fabric, stitching, or overall construction. After that, operators will be able to decide for themselves whether a garment satisfies the high standards of quality that the sewing factory has set.

 

Conclusion:

 

Precision and efficiency are non-negotiable in sewing factories as the dance of threads continues. REXEL makes a big contribution to this dance with its state-of-the-art band knife machines, ergonomic sewing machine stands, and cozy chairs. The use of clothing inspection equipment demonstrates the dedication to providing the best possible clothing. For three decades, REXEL has been a mainstay in the cutting equipment industry, influencing the development of sewing factories and guaranteeing that the clothing produced satisfies the demanding standards of the contemporary fashion industry.

 

You Can Also Read: Rexel Band Knives: The Ultimate Cutting Solution for Fabric, Foam, Filter and Insulation Industries